Industrial Automation


Industrial Automation

Industrial Automation, Evolved

In traditional setups, physical presence was essential for monitoring and controlling production processes. Human inspections, machine observations, and manual interventions were the norm.

At HansAI Technosoft LLC, we combine our deep experience in PLC systems with the power of Azure IoT Hub, MQTT protocols, and AI-driven analytics to deliver modern industrial automation solutions that keep you one step ahead.

Next-gen capabilities

  • Seamless cloud integration - Azure IoT & MQTT protocols enable live machine-to-cloud data streaming for 24/7 visibility
  • Anywhere, anytime control - Monitor and adjust processes remotely via secure dashboards on mobile or desktop
  • Predictive intelligence - AI models detect anomalies, forecast maintenance needs, and ensure consistent quality
  • Autonomous workflows - Reduce human error with self-optimizing systems that adapt to demand shifts


Our Specializations

  • Azure IoT Hub
    Secure, scalable device-to-cloud integration that empowers real-time monitoring, control, and telemetry. Harness the cloud to stay connected with every asset, anytime, anywhere.
  • MQTT Protocol
    Lightweight yet powerful communication protocol tailored for industrial use—delivering fast, efficient, and reliable data exchange between devices in even the most bandwidth-constrained environments.
  • AI-powered intelligence
    Go beyond traditional automation. Our AI models detect anomalies, predict machine failures, optimize production flow, and empower autonomous, data-driven decision-making.
  • Custom dashboards
    Access insights anytime, anywhere. We build intuitive dashboards for mobile and desktop that give you a complete view of your factory performance, on the go.

Benefits You'll Unlock

  • Predictive maintenance, reduced downtime
  • Real-time, remote production control
  • Higher equipment efficiency & throughput
  • Actionable insights via smart dashboards
  • Secure, scalable infrastructure on Azure

Let's Modernize Your Factory Floor

Whether you're upgrading legacy systems or starting fresh, our engineers help design and deploy scalable, secure, intelligent automation solutions.

Talk To Our Team

Industrial Automation FAQs

Smart solutions for modern manufacturing challenges

What is industrial automation?

Industrial automation uses advanced control systems to operate machinery and processes with minimal human intervention. Key components include:

  • PLCs (Programmable Logic Controllers)
  • IoT sensors for real-time monitoring
  • AI-powered analytics
  • SCADA systems for centralized control

Benefits include 30-50% efficiency gains, near-zero production errors, and 24/7 operational visibility.

How does Azure IoT Hub improve factory automation?
Secure Cloud Connectivity
Enterprise-grade encryption for all machine-to-cloud communications
Real-Time Analytics
Process 100,000+ data points per second from factory floor
Remote Monitoring
Access dashboards and alerts from any device
What industries benefit from automation?
Manufacturing
30-60% productivity gains
Pharmaceuticals
99.9% precision compliance
Food Processing
HACCP automation
Automotive
Just-in-time production
Logistics
Smart inventory tracking
Can you upgrade legacy PLC systems?
1
Assessment

Evaluate existing PLC models and protocols

2
Gateway Installation

Add modern IoT gateways with MQTT support

3
Cloud Integration

Connect to Azure IoT Hub or AWS IoT Core

4
Legacy System Retirement

Phased decommissioning (optional)

Our approach preserves 85-100% of your existing hardware investment while adding modern capabilities.

How does predictive maintenance work?
1. Data Collection
Vibration, temperature, and power sensors feed real-time data
2. AI Analysis
Machine learning models detect anomaly patterns
3. Alert Generation
Early warnings issued 2-4 weeks before failure
4. Proactive Repair
Schedule maintenance during planned downtime
50%
Reduction in unplanned downtime
25%
Longer equipment lifespan
30%
Lower maintenance costs
Is remote factory monitoring secure?
Azure Encryption
Enterprise-grade TLS 1.2+ for all data in transit and at rest
MQTT Authentication
Certificate-based device identity verification
RBAC Controls
Granular permissions for operators, managers, and admins
.